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SHELF COLUMN POST FORMING MACHINE

KINGREAL off full solution for Shelf cold bending roll forming equipment Products include: shelf column equipment, shelving post roll forming machine, shelf beam equipment, shelf struts forming machine equipment, shelves rack panel production line equipment and other products. 

  • Supermarket shelf equipment, supermarket shelf roll forming machine equipment, supermarket shelf production line equipment
    shelving post cold roll forming machine
    Shelf cold bending roll forming equipment Products include: shelf column equipment, shelving post roll forming machine, shelf beam equipment, shelf struts forming machine equipment, shelves rack panel production line equipment and other products.

    shelving post cold roll forming machine
    The shelf forming equipment is controlled by PLC.
    Molding Process Automatic Discharge - Guide - Leveling, Feeding - Continuous Bottom Hole - Forming - Fixed, Cut - Receiver
    shelving post cold roll forming machine
    Equipment performance:
    1. Unit rolling capacity: width ≤ 400mm, sheet thickness 1-2.5mm
    2, production speed: 0-15 m / min
    3, molding host: a model: GY160 b frame structure: cast iron arch (material HT200 type) gantry c drive mode: each pass independent gear distribution box drive d roll material: GCr15, quenching treatment, hardness HRC58-62o
    shelving post cold roll forming machine
    KINGREAL cold bending roll forming machinery equipment manufacturers, the company specializes in cold bending steel, non-standard steel structure products research and development, design, manufacturing, sales, foreign trade in one of the cold-formed steel equipment professional manufacturers, and far Sales in East Asia, South Asia, ASEAN, Eastern Europe, CIS, Oceania, South America, Latin America, Middle East, South Pacific, Africa and other places. We look forward to working with you, welcome to call and visit the factory. At present, our company has successfully manufactured the following cold bending equipment:
    1. Elevator profile production line.
    2. Fire damper frame production line.
    3. Automotive profile production line.
    4. Electrical cabinet profile production equipment.
    5. CZU series cold-formed steel unit.
    6. Cable tray cold-formed steel unit.
    7. Solar photovoltaic bracket production line.
    8. Shelf granules / beams / laminate equipment.
    9. Floor board series molding machine production line.
    10. Pedal series cold-formed steel unit.
    11. Three-dimensional garage side beam / wave board production line.
    12. Color steel tile glazed tile molding production line equipment.
    13. Welding H-beam corrugated web production line equipment.
    14. Light steel keel series profile cold forming unit.
    15. A full set of production lines for highway guardrails.
    16. Steel silo production line road culvert corrugated board equipment.
    shelving post cold roll forming machine
    The cold-bending forming equipment produced by our company has the following advantages:
    1. The equipment control is PLC control, and multiple safety protection is set during normal production.
    2. The bed is welded with steel plates. It is also tempered to eliminate internal stress and avoid deformation of the fuselage.
    3. The forming frame is cast iron structure and tempered. High strength and long service life.
    4. The material of the roll shaft is 40Cr, and the hardness is HB280 after quenching and tempering treatment.
    5. The material of the forming mold is GCr15, quenching treatment, hardness: HRC 56-62 °C.
    6. The transmission structure is gearbox transmission. Each molding frame has a gearbox that guarantees time-out, high-intensity operation and long service life.


    Technical Proposal of rack column rolling forming line
    1. Equipment overview
        1). The shelf column production line adopts industrial control PLC and man-machine interface to realize production automation; by inputting product length, hole distance, quantity and other parameters, the process of punching, forming and cutting can be completed at one time during production; continuous production without stopping to ensure product Stable quality and accurate size.
     
        2). The production line is mainly composed of decoiler, power leveler, CN servo feeding mechanism + punching mechanism, roll forming machine, electric control system, hydraulic system, mechanical tracking and shearing mechanism and other components.
     
        3). This production line can produce shelf column profiles of 120×69, 100×69, 80×69 with thickness ranging from 1.2-2.5mm. To change the product model, use the quick-change haval sleeve (the haval sleeve adopts the split buckle form); just install the haval sleeve to the corresponding position according to the specification configuration, lock the nut, and replace the cutting die.
     
    2. Process flow
    Passive unwinding→power leveling→stocking→CN servo feeding+automatic punching→stocking→rolling forming [pinch feeding→rolling forming]→mechanical tracking cutting→discharging
     
    3. Profile specifications and dimensions (subject to the final confirmation drawing)
     
    4. Equipment composition and description
        1. Uncoiler: The feeding frame is a cantilever umbrella structure. It consists of a base, a discharge head, and a stretch structure.
           ◆Inner hole of material roll: ø508±30mm
           ◆Outer diameter of material roll: ≤ø1800mm.
     
        2. Power leveling machine: The leveling machine is composed of a sheet material introduction device, a guide device adjustable on both sides, and a leveling roller. It adopts seven-roller structure for leveling and has power.
           ◆Leveling roller: 7 rollers, material: 40Gr fine turning, after quenching and tempering, fine grinding, hard chrome plating
           ◆Effective width: 0-320mm
     
        3. Storage pit (or storage rack): 2 groups, coil storage, between the leveling mechanism and the punching mechanism, between the punching mechanism and the forming machine, the storage pit is dug according to the process design (or equipped with storage Rack), equipped with automatic storage control system.
     
        4. Servo feeder + punch + mold
           ●Servo feeder: It is composed of guide, lead roller, servo motor, transmission mechanism and control system, which can feed the punch quickly and accurately.
           ◆Feeder model: NCF-300
            ●Punch: Provide power for punching.
           ◆Punch specifications: Recommend JH 21-80 punch, Yangli brand.
            ●Mold and process: a set of combined punching die, meeting two punching types
            ◆Punching mold description: front and rear combined molds, pneumatic selection action unit, single set of molds can adjust the spacing
     
        5. Roll forming machine: The main machine of the forming machine adopts the arch structure, adopts reduction box + gear distribution box transmission, and is equipped with guiding mechanism, rolling mechanism and other components.
           ◆Frame: integral welding of national standard section steel (according to ship component standard)
           ◆The number of archway: about 16-17 sets of horizontal, 4-6 sets of side auxiliary rollers
           ◆Forming roller: material GCr15 bearing steel forging, overall quenched in salt bath furnace, hardness of HRC58-62°, hard chromium plating 0.05mm on the surface.
           ◆Spindle: high quality material 40Cr, diameter ¢80mm, quenched and tempered HB250-280; fine turning.
           ◆ Transmission mode: motor + reducer + gear distribution box.
           ◆Structural parts and standard parts comply with national standards. The bearings are of well-known Havalo brands, and other standard parts are of well-known domestic and foreign brands.
           ◆Appearance treatment: After the welding position is polished, degreasing, and putty scraped, the primer is sprayed, and the top coat is sprayed twice with high-grade polyurethane paint. The appearance is finely treated and beautiful.
     
         6. Tracking hydraulic shearing machine: mechanical tracking, mechanical sizing, non-stop hydraulic punching
             ◆Cutting method: tracking hydraulic profiling punching (no waste dislocation punching)
             ◆Tracking method: mechanical tracking (pneumatic compression tracking)
     
          7. Electronic control, transmission, hydraulic station
             ●Electrical control system: three sets of electric control cabinets and auxiliary electrical configuration (three sets of uncoiling, punching, and rolling, the rolling electromechanical cabinet is the main electric control cabinet, adopting independent floor type)
             ◆Electricity is integrated, and the electric cabinet can be operated independently
              ●Roller drive system: AC motor + K series reducer + gear distribution box
              ●Hydraulic system: A set of hydraulic station and auxiliary facilities provide power for punching and cutting off finished products.
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SHELF PANEL ROLL FORMING MACHINE

SUPERMARKET STORAGE RACK PANEL ROLL FORMING MACHINE

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