KINGREAL cold bending roll forming machinery equipment manufacturers, the company specializes in cold bending steel, non-standard steel structure products research and development, design, manufacturing, sales, foreign trade in one of the cold-formed steel equipment professional manufacturers, and far Sales in East Asia, South Asia, ASEAN, Eastern Europe, CIS, Oceania, South America, Latin America, Middle East, South Pacific, Africa and other places.
The shelf column production line adopts industrial control PLC and man-machine interface to realize production automation; by inputting product length, hole distance, quantity and other parameters, the process of punching, forming and cutting can be completed at one time during production; continuous production without stopping to ensure product Stable quality and accurate size.
The production line is mainly composed of decoiler, power leveler, CN servo feeding mechanism + punching mechanism, roll forming machine, electric control system, hydraulic system, mechanical tracking and shearing mechanism and other components.
This production line can produce shelf column profiles of 120×69, 100×69, 80×69 with thickness ranging from 1.2-2.5mm. To change the product model, use the quick-change haval sleeve (the haval sleeve adopts the split buckle form); just install the haval sleeve to the corresponding position according to the specification configuration, lock the nut, and replace the cutting die.
Equipment composition and description
Part Name
Description
Specification
Uncoiler
The feeding frame is a cantilever umbrella structure. It consists of a base, a discharge head, and a stretch structure
1. Inner hole of material roll: ø508±30mm
2. Outer diameter of material roll: ≤ø1800mm.
Power leveling machine
The leveling machine is composed of a sheet material introduction device, a guide device adjustable on both sides, and a leveling roller. It adopts seven-roller structure for leveling and has power.
1. Leveling roller: 7 rollers, material: 40Gr fine turning, after quenching and tempering, fine grinding, hard chrome plating
2. Effective width: 0-320mm
Storage pit (or storage rack)
2 groups, coil storage, between the leveling mechanism and the punching mechanism, between the punching mechanism and the forming machine, the storage pit is dug according to the process design (or equipped with storage Rack), equipped with automatic storage control system.
、
Servo feeder + punch + mold
1. Servo feeder: It is composed of guide, lead roller, servo motor, transmission mechanism and control system, which can feed the punch quickly and accurately.
2. Punching mold description: front and rear combined molds, pneumatic selection action unit, single set of molds can adjust the spacing
4. Mold and process: a set of combined punching die, meeting two punching types
Roll forming machine
1. The main machine of the forming machine adopts the arch structure, adopts reduction box + gear distribution box transmission, and is equipped with guiding mechanism, rolling mechanism and other components.
2. Frame: integral welding of national standard section steel (according to ship component standard)
3. The number of archway: about 16-17 sets of horizontal, 4-6 sets of side auxiliary rollers
Appearance treatment: After the welding position is polished, degreasing, and putty scraped, the primer is sprayed, and the top coat is sprayed twice with high-grade polyurethane paint. The appearance is finely treated and beautiful.
1. Forming roller: material GCr15 bearing steel forging, overall quenched in salt bath furnace, hardness of HRC58-62°, hard chromium plating 0.05mm on the surface.
2. Spindle: high quality material 40Cr, diameter ￠80mm, quenched and tempered HB250-280; fine turning.
3. Transmission mode: motor + reducer + gear distribution box.
Electronic control, transmission, hydraulic station
1. Electrical control system: three sets of electric control cabinets and auxiliary electrical configuration (three sets of uncoiling, punching, and rolling, the rolling electromechanical cabinet is the main electric control cabinet, adopting independent floor type)
Electricity is integrated, and the electric cabinet can be operated independently
1. Roller drive system: AC motor + K series reducer + gear distribution box
2. Hydraulic system: A set of hydraulic station and auxiliary facilities provide power for punching and cutting off finished products.
Others:
Structural parts and standard parts comply with national standards. The bearings are of well-known Havalo brands, and other standard parts are of well-known domestic and foreign brands.
About Us
KINGREAL Machinery is a professional sheet metal processing machines manufacturer and supplier. We offer full automatic and high speed solutions mainly including roll forming machines, metal ceiling tile machines, metal perforation line, coil slitting lines, etc.
KINGREAL had helped our clients to build their factories successfully all over the world, such as Russia, Middle East, South Asia, South America, etc.
+86-137 0285 5825 
sales@kingreal.org
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