Ceiling T Bar Roll Forming Machine
KINGREAL Ceiling T Bar Roll Forming Machine, Ceiling T bar Making Machines series include two machine, one is for the 3600mm length main Tee grid production, the other is for 600mm and 1200mm length Cross Tee bar auto forming.
- KINGREAL
- China
- 60 Days
- 9999
- Information
- Download
Ceiling T Bar Roll Forming Machine Specification
| Model | KRTXJ-24 type main "T" ceiling grid production line |
| Raw material | galvanized steel sheet, color coated sheet |
| Thickness of galvanized steel sheet | 0.2-0.35mm, color-coated galvanized sheet thickness 0.25-0.3mm |
| Product specifications | Flat T-shaped keel height 38mm x width 24mm |
Technical parameters | a) Voltage 380v 50HZ (can be changed according to customer requirements) b) Roller press power 3.0kw; hydraulic station drive motor 15kw; transmission motor 1.5kw with accumulator c) Roll material Cr12mov quenching hardness HRC 58-62; CNC machining after quenching. The material of the stamping die is SKD11 die steel |
Production Process
Uncoiling-roll forming-straightening-hydraulic automatic punching, cutting-finished product
Equipment Advantages And Production Capacity
a. Continuous automatic production. After roll forming, it enters the stamping mechanism; when the set length is reached; the forming equipment automatically stops; the rotary encoder sends a signal to the press for stamping; after the stamping is completed, the finished part automatically falls off; the finished part is exported to the press by the conveyor belt; The pressing machine starts automatically; it works in cycles.
b. Roll forming transmission system: servo motor drive, arc hard tooth surface bevel gear transmission. Gear transmission of the whole machine.
c. Roll forming speed of the production line: the fastest is 25m/min, and the speed can be adjusted.
d. Hydraulic automatic punching-cutting; punching and cutting are automatically completed at one time.The product length and hole spacing are accurate in size. The total length tolerance is ±0.2mm. Tolerance of hole spacing ±0.1mm;The hydraulic system adopts high pressure and high speed; with water cooling system; it can produce without circulation for 24 hours.
e. Production efficiency of automatic production line of paint keel (main T-shaped keel):Production efficiency: 3.66 meters long "main T-shaped" workpiece, 5 pieces per minute.
f. Production area The length of the production line is 19m, the width is 4m, and the height is 1.5m;
g. Independent power distribution cabinet and independent touch screen operation panel.
h. The whole production line is welded by steel plate; the press frame and the stamping mechanism frame are welded and processed after heat treatment.
Main T Bar Line Components
| Name | Unit | Quantity | Remarks |
| Uncoiler | Unit | 2 | Coiled strip discharging device (load 500kg+300kg) |
| Roll forming equipment | Unit | 1 | / |
| Punching machine | Unit | 1 | Main T bar online punching and cutoff |
| Hydraulic system | Set | 1 | punching machine hydraulic station |
| Punching dies | Set | 24 | Stamping die sets 22 punching dies + two-end plug dies 2 sets (plug dies include two punching holes) |
| Finished product Table | Set | 1 | Finished products output table |
| Electrical control system | Set | 1 | including one Power distribution cabinet and one ouch screen operation panel |
Cross Tee Bar Roll Forming Machine Specification
| Model | KRTXJ-24F type full automatic ceiling cross "T" bar production line |
| Raw material | galvanized steel sheet, color coated sheet |
| Thickness of galvanized steel sheet | 0.2-0.35mm, color-coated galvanized sheet thickness 0.25-0.3mm |
| Product specifications | Flat T gird height 24mm x width 24mm |
Technical parameters | a) Voltage 380v 50HZ (can be changed according to customer requirements) b) Roller press power 3.0kw; hydraulic station drive motor 15kw; transmission motor 1.5kw with accumulator c) Roll material Cr12mov quenching hardness HRC 58-62; CNC machining after quenching. The material of the stamping die is SKD11 die steel |
Production Process Of Cross Tee Bar Machine
uncoiling-roll forming-straightening-hydraulic automatic punching, cutting-finished product
Equipment Advantages And Production Capacity
a. Continuous automatic production. After roll forming, it enters the stamping mechanism; when the set length is reached; the forming equipment automatically stops; the rotary encoder sends a signal to the press for stamping; after the stamping is completed, the finished part automatically falls off; the finished part is exported to the press by the conveyor belt; The pressing machine starts automatically; it works in cycles.
b. Roll forming transmission system: servo motor drive, arc hard tooth surface bevel gear transmission. Gear transmission of the whole machine.
c. Roll forming speed of the production line: for the 0.6m cross T bar is about 40PCS/min, for the 1.2m length cross T grid is about 20PCS/min.
d. Hydraulic automatic punching-cutting; punching and cutting are automatically completed at one time.The product length and hole spacing are accurate in size. The total length tolerance is ±0.2mm. Tolerance of hole spacing ±0.1mm;The hydraulic system adopts high pressure and high speed; with water cooling system; it can produce without circulation for 24 hours.
e. Production efficiency of automatic production line of light steel keel (cross T bar):Production efficiency: 0.6 meters long "cross T bar" workpiece, 40 pieces per minute. 1.2 meters long "cross T bar" workpiece, 20 pieces per minute.
f. Production area:The length of the production line is 19m, the width is 4m, and the height is 1.5m.
g. Independent power distribution cabinet and independent touch screen operation panel.
h. The whole production line is welded by steel plate; the press frame and the stamping mechanism frame are welded and processed after heat treatment.
Cross T bar Machine Components
| Name | Unit | Quantity | Remarks |
| Uncoiler | Unit | 2 | Coiled strip discharging device (load 500kg+300kg) |
| Roll forming equipment | Unit | 1 | / |
| Punching machine | Set | 1 | Cross T bar online punching and cutoff |
| Hydraulic system | Set | 1 | punching machine hydraulic station |
| Punching dies | Set | 4 | Stamping die sets 2 punching dies + two-end plug dies 2 sets (plug dies include two punching holes) |
| Finished product Table | Set | 1 | Finished products output table |
| Electrical control system | Set | 1 | including one Power distribution cabinet and one ouch screen operation panel |
Reference Drawing Of Ceiling T Grid
