Stud And Track Machine
Stud and Track Roll forming Machine used for manufacturing steel framing components. One of the most common building and construction materials is the steel stud and track. The stud and track roll forming machine that is used to form these steel studs and track is the “Stud and Track Roll Forming Machine".
In the modern construction industry, the partition wall keel system is widely used in the construction of wall structures and the flexible division of space. As the construction industry's requirements for efficiency and quality continue to increase, the demand for automated production equipment such as stud and track machines has also increased. KINGREAL drywall stud and track machine is designed for the production of various gypsum channels to meet the needs of different customers. KINGREAL will introduce you in detail on this page the main components, finished product types, application areas and advantages of the equipment, combined with successful cases, to show KINGREAL professionalism and innovation in this field.
1.What can KINGREAL Metal Stud and Track Machine Do?
KINGREAL gypsum board metal profile machine consists of multiple precision components, including decoiler, main roll forming machine, hydraulic fly punching and shearing device, product table, etc.
(1) Decoiler: used to unwind the coil and maintain the tension of the material to ensure the smooth progress of the subsequent forming process.
(2) Main Roll Forming Machine: This is the core part of the roll forming machine. It adopts a high-precision roller design to form the material to ensure the accurate size and shape of the finished product.
(3) Hydraulic Fly Punching and Shearing System: used to punch and shear the material during the forming process to ensure the perfect cutting and necessary hole positions of the finished product.
(4) Product Table: used to receive the formed products to ensure the neat stacking and subsequent processing of the finished products.
✦Common types of finished products
Through KINGREAL gypsum board metal profile machine, customers can produce a variety of types of gypsum channels, including:
- Stud: The main structural member for vertical support, bearing the weight of the wall.
- Track: Used to fix and guide the bottom and top parts of the keel to ensure the stability of the entire wall structure.
- CW : Cold-formed steel studs, usually used for light walls.
- UW: Cold-formed steel rails, used with CW to form a complete wall system.
✦Application areas of gypsum board metal profile machines
Drywall stud and track machines are widely used in many fields, mainly including:
- Residential buildings: used to build interior walls and partitions, providing flexible space layout.
- Commercial buildings: such as office buildings, shopping malls, etc., use lightweight partitions to achieve efficient use of space.
- Industrial buildings: used in factories and warehouses to divide work areas and optimize production processes.
- Decoration and renovation: In interior decoration, partition keels provide a good foundation for subsequent wall treatment and decoration.
2.Advantages of gypsum channel machine
(1) Durability
KINGREAL gypsum board metal profile machine is made of highly wear-resistant materials, and the roll forming machine roller uses Cr12 Mov steel, which is not only durable but also able to withstand high-intensity working environments. In addition, the metal stud and track machine also uses well-known domestic and foreign electrical appliance brands to ensure the stability and safety of the equipment.
(2) Versatility
A KINGREAL drywall stud and track machine can produce two different types of finished products, such as stud and track, or CW and UW. This means that customers do not need to purchase multiple metal stud and track machines, saving equipment investment and maintenance costs.
(3) Flexible size adjustment
The drywall stud and track machine supports the production of finished products of different sizes. By setting on the control panel, users can easily adjust the required finished product width, and the roll forming machine will automatically adjust the width and narrowness to meet customers' requirements for different specifications.
(4) Efficient production capacity
KINGREAL metal stud and track machine has a fast forming speed, which can produce a large number of finished products in a short time, improving production efficiency. In addition, the precision design of the gypsum channel machine ensures the consistency and quality stability of the finished products.
(5) Safety design
During the design process, KINGREAL fully considered the safety of the operators. The various components of the metal stud and track machine are reasonably designed to avoid the risk of mechanical failure and operator injury.
3.Successful cases
Case 1: Gypsum channel machine with automatic packaging unit
In Canada, due to high labor costs, customers want to increase the degree of automation of the production line. KINGREAL designed a metal stud and track machine with an automatic packaging machine according to the actual needs of customers. After the finished product is produced, it is automatically transported to the packaging machine for packaging. The speed of the packaging unit is much faster than manual operation, and the quality is guaranteed during bundling, avoiding the risk of finished products scattering. This solution not only improves production efficiency, but also reduces labor costs, and customers are very satisfied with it.
Case 2: Gypsum board metal profile machine with protective shield
In order to ensure the safety of workers, KINGREAL provides a drywall stud and track machine with a protective shield for Turkish customers. The entire roll forming machine is covered by a protective shield, which can effectively prevent workers from reaching into the machine during operation, and also avoid the impact of metal sheet splashing on the factory environment during the forming process. This design not only improves safety, but also reduces the workload of cleaning and maintenance, and improves the cleanliness of the working environment.
Case 3: Gypsum channel machine with inkjet device
In order to improve the competitiveness of finished products in the Egyptian market, KINGREAL designed a metal stud and track machine with an inkjet device for Egyptian customers. During the production process of the finished product, the logo required by the customer is printed on the surface of the finished product through the inkjet system to achieve the difference of the finished product. This innovation not only improves the market recognition of the product, but also enhances the customer's brand image.
Case 4: Heavy duty gypsum channel machine
In the Russian market, customers generally have high requirements for the thickness of processed metal. In order to meet this demand, KINGREAL designed a heavy-duty gypsum board metal profile machine for Russian customers. The maximum speed of this drywall stud and track machine can reach 100m/min, which can efficiently process thicker metal materials to ensure production efficiency and finished product quality. This customized solution has been highly recognized by customers and successfully entered the local market.
