Strut Channel Machine
"KINGREAL is a professional Unistrut U Channel Roll Forming Machine manufacturer in China. With many years of production experience and technical experience, it can provide various specifications of high quality photovoltaic support forming machine products with stable performance and reliable precision."
1/ Introduction to PV Support Bracket Machine
KINGREAL unistrut channel roll forming machine is designed to meet customers' needs for efficient and reliable pv support bracket production equipment. It can produce solar mounting strut channels of various specifications, such as 41 x 21mm, 41 x 41mm, 41 x 62mm, 41 x 82mm, etc. If customers have special size requirements for unistrut channels, KINGREAL engineers will develop a customized solar mounting strut channel machine manufacturing plan based on the drawings provided by the customer to ensure that the customer's production needs are fully met.
2/ Innovation of KINGREAL -- PV Support Bracket Machine with Auto Packaging Unit
In the design of solar panel bracket machine, KINGREAL has injected innovative elements, especially the unistrut channel roll forming machine with automatic packaging machine designed for Mexican customers. The Mexican customer has high requirements for fully automated production processes and hopes to improve the efficiency of the entire production line. Through in-depth communication with Mexican customers, KINGREAL engineers equipped them with automatic packaging machines, which greatly improved production efficiency and product quality.
Mexican customers gave positive feedback on this solar mounting strut channel machine with automatic packaging machine. He said that the addition of the automatic packaging unit not only improved the efficiency of baling and reduced labor costs, but also significantly improved the bundling quality of the product. The quantity and quality of each bundle of pv support brackets are guaranteed, avoiding the problem of looseness caused by long-distance transportation. In addition, the speed of automated packaging machine is consistent, far exceeding manual operation, making the overall operation of the solar panel bracket machine smoother.
3/ Advantages of Solar Mounting Strut Channel Machines
(1) Producing finished products of different sizes
The design of the KINGREAL unistrut channel roll forming machine allows the production requirements of brackets of different specifications to be easily completed by manually adjusting or replacing several sets of rollers. This flexibility enables the solar panel bracket machine to quickly respond to changes in market demand and adapt to orders from different customers, greatly improving the diversity and flexibility of production.
(2) Hydraulic follow-up shearing
The hydraulic follow-up shearing system configured on this machine has the advantage of fast shearing. During the shearing process, there is no need to stop the unistrut channel roll forming machine for processing, which means that the continuity of production is maintained and the time loss caused by downtime is reduced. This design not only improves production efficiency, but also helps to reduce operating costs.
(3) Hydraulic decoiler
Hydraulic decoiler is a highlight of the solar mounting strut channel machine. The system can automatically unwind the coil, reducing the need for manual operation. Equipping the solar panel bracket machine with a hydraulic decoiler can effectively improve safety, and automated operation reduces the risk of workers handling heavy coils. And save time, automatic unwinding greatly shortens the preparation time, making the production process more efficient. More importantly, the hydraulic decoiler provides a stable unwinding force to ensure the stability of the coil during processing and avoid damage to the material.
(4) High-precision rollers
KINGREAL unistrut channel roll forming machine uses high-precision rollers to ensure the accuracy of rolling forming. This high-precision design makes the size and shape of the finished bracket more consistent, meeting the increasingly stringent requirements of the modern photovoltaic industry for product quality.
4/ Application of Solar Mounting Strut Channel Machines
PV support bracket machines are widely used in many fields, mainly reflected in the following aspects:
(1)Rooftop solar system
Unistrut channel roll forming machines provide strong support for solar installations on residential and commercial roofs. These brackets are suitable for flat roofs, pitched roofs or curved roofs to ensure that solar panels are firmly fixed. Through the reasonable design and manufacturing of solar mounting strut channel machines, the brackets can maintain stability and safety under various climatic conditions, thereby maximizing the power generation efficiency of photovoltaic systems.
(2)Ground-mounted solar power plants
In large-scale solar power plants, the bracket system of pv support bracket machines is crucial. These brackets must be able to withstand the impact of wind loads, temperature changes and other environmental factors on the panels. Through the optimized bracket design of unistrut channel roll forming machines, the best panel installation direction can be achieved, the power generation can be maximized, and the economic benefits of the power plant can be ensured.
(3)Floating solar energy systems
Floating solar energy systems use solar mounting strut channels produced by unistrut channel roll forming machines to be installed on the water surface such as reservoirs or lakes, and are usually made of lightweight and corrosion-resistant materials. These brackets are designed to firmly fix the panels while resisting water erosion. Floating solar installations can not only save land resources, but also effectively reduce evaporation from the water surface, improve the efficiency of water use, and give full play to the advantages of solar panel bracket machines.
(4)Solar carports
Unistrut channel roll forming machines provide important support for the construction of solar carports, which integrate power generation with parking facilities. Solar carports are becoming increasingly popular in cities and commercial spaces. They not only provide shade protection for vehicles, but also use the generated electricity for surrounding facilities, improving the utilization efficiency of space. The application of solar mounting strut channel machines in this field makes the production of brackets more efficient and stable.
(5)Off-grid solar energy solutions
In remote or off-grid areas, the pv support brackets produced by solar panel bracket machines can ensure the stability of solar panels. These brackets provide reliable energy solutions for various devices from homes to telecommunication towers, solving the problem of insufficient electricity in remote areas. Through the efficient manufacturing capabilities of solar mounting strut channel machines, special needs in different environments can be met.
