Cut To Length Line

"KINGREAL High Speed Cut to Length Line process is controlled by PLC, intelligent one-button start and stop, simple operation, stable operation, high production efficiency, neat stacking, suitable for mass production, which speed can up to 80m/min."

1. KINGREAL experience in metal cut to length line manufacturing solutions

As a automatic cut to length machine manufacturer with more than 20 years of rich experience, KINGREAL has established close cooperative relations with customers in many countries such as the UAE, Turkey, Qatar, India, Russia, Egypt, etc. KINGREAL engineers have long studied market trends and are good at summarizing experience from every cooperation with customers, so they have a deep understanding of the parameter requirements of stainless steel cut to length machines in various regional markets. This enables customers to quickly get to the point in the early communication with KINGREAL, avoid unnecessary communication, and focus directly on actual needs, so as to efficiently design high speed cut to length equipment manufacturing solutions.

2. Widely acclaimed KINGREAL metal cut to length line

KINGREAL stainless steel cut to length machine is widely praised for its diversity and efficiency. In order to meet the actual needs of different customers, KINGREAL provides various types of automatic cut to length machines to process metal coils of different thicknesses.

(1)Metal coils of different thicknesses

Different application areas have different requirements for the thickness of metal sheets. To this end, KINGREAL engineers designed three types of high speed cut to length equipment:

- Light gauge cut to length line: can handle metal coils with a thickness of 0.3-3mm.

- Medium gauge cut to length machine: can handle metal coils with a thickness of 0.3-6mm.

- Heavy gauge cut to length machine: can handle metal coils with a thickness of 6-20mm.

(2)Different shearing methods

After extensive market visits, KINGREAL found that each customer has different requirements for the shearing method of the automatic cut to length machine. To this end, KINGREAL engineers designed a variety of shearing methods according to market demand:

- Flying shear metal cut to length line: can achieve non-stop shearing, and the production speed can reach 80m/min.

- Swing shear metal cut to length line: can also reach 80m/min, but uses swing blades for shearing, suitable for different application scenarios.

- Stop shear automatic cut to length machine: suitable for customers who do not have high requirements for production efficiency, the production speed is generally 50m/min.

(3)Customized high speed cut to length equipment

Each customer has its own unique needs. After fully communicating with customers and digging deep into their needs, KINGREAL engineers provide customized metal cut to length line manufacturing solutions. For example:

- The high speed cut to length equipment with double levelers designed for Turkish customers is designed to solve the problem of high flatness of metal sheets. After the metal coil passes through the decoiler, it is leveled twice by two levelers to ensure high flatness of the metal sheet.

- The automatic cut to length machine with double stacking tables designed for Russian customers is designed to improve production efficiency and reduce labor costs. This design not only reduces manual handling, but also ensures the quality of stacking and realizes highly automated striping throughout the process.

3. KINGREAL provides customers with detailed services

(1)Factory Visit Service

KINGREAL provides customers with factory visit services. After communicating with customers through the Internet, if customers have a certain understanding of KINGREAL stainless steel cut to length machine, we will invite them to visit the factory. For example, KINGREAL once accompanied an Ethiopian customer to visit the factory. KINGREAL warmly welcomes customers and provides them with pick-up and drop-off services. After arriving at the factory, KINGREAL took customers to visit the high speed cut to length equipment in operation and introduced in detail the functions and manufacturing processes of precision components such as decoilers, levelers, waste collection devices, conveyor belts, cut to length machines and stackers. The customer also measured the sheared metal sheets in person, and the results showed that the error range was within ±0.1mm, which made the customer very satisfied.

(2)Machine Installation Service

After the stainless steel cut to length machine is manufactured, KINGREAL will send professional engineers to the customer's factory for installation. For example, KINGREAL engineers went to the factory of a customer in Qatar and unpacked each component with the workers to check the status of the components. Subsequently, the engineer placed the components in the designated position with a forklift according to the factory layout to form a complete production line and installed the metal cut to length line. After the installation is completed, metal coils are used for testing to ensure that the machine can run smoothly and shear products that meet the customer's size requirements.

(3)Troubleshooting Service

If there is a fault or abnormality in the customer's factory, KINGREAL will troubleshoot the fault for the customer online or offline as soon as possible. For example, an Indian customer found that the speed was abnormal when using the stainless steel cut to length machine. KINGREAL engineers quickly held an online meeting with the customer and confirmed that it was not an equipment failure, but a debugging problem of the customer. The engineer sorted out the debugging video and guided the customer to adjust in real time to ensure that the high speed cut to length equipment returned to normal operation. KINGREAL quick response and proactive service ensured that the customer's production was not affected.

Through these services, KINGREAL not only provides high-quality high speed cut to length equipment, but also is committed to creating all-round support and protection for customers. KINGREAL looks forward to working with more customers to create a better future.