Ceiling Channel Machine

"KINGREAL can provide customers with different types of Suspended Ceiling Channel Roll Forming Machine, including furring channel, wall angle and u shaped metal profile. Contact us for the latest quote"

KINGREAL false ceiling channel machine is a high-level automated control equipment designed to achieve information management of production. The automated control system of the entire unit adopts a highly integrated networked design, which significantly improves the automation performance. The furring channel machine is capable of mass-producing U channel, furring channel, wall angle, CD, and UD profiles, meeting the extensive needs of countries such as Saudi Arabia, the United Arab Emirates, Qatar, Russia, Ukraine, Kyrgyzstan, etc.

As an indispensable component of modern architecture, false ceiling channels have been widely used in fields such as suspended ceilings and wall supports due to their superior performance and lightness. KINGREAL main channel making machine not only improves production efficiency, but also ensures the high quality and high precision of the products, making it a popular choice in the market.

1. Compared with traditional machines, Advantages of KINGREAL False Ceiling Channel Machines

① More intelligent

The intelligence level of KINGREAL main channel making machine is significantly higher than that of traditional furring channel machines. The fully automated design reduces the parts that require manual operation. The operator only needs to enter the parameters on the control panel, and the false ceiling channel machine can automatically complete the production process. This intelligent design not only improves production efficiency, but also reduces the risk of human error.

② Faster production process

Due to the use of advanced automation technology, the production process of KINGREAL main channel making machine has been significantly accelerated. Traditional furring channel machines often require manual intervention in multiple steps, while KINGREAL main channel making machines achieve seamless connection of various production links through integrated system design, maximizing production speed.

③ Improved production quality

The rollers of KINGREAL false ceiling channel machine are made of materials with higher hardness, ensuring the superiority of forming quality. In addition, the blades of the shearing station are made of high-quality materials, which can achieve precise forming and cutting. This design reduces errors, improves product consistency and reliability, and enables each false ceiling channel to meet strict specifications.

2. Successful Cases

(1) Customer needs: Qatari customers have needs for three types of false ceiling channels

Qatar customers hope to use one false ceiling channel machine to produce three types of ceiling channels: Hat-shaped, U-shaped and L-shaped. To this end, KINGREAL engineers designed a main channel making machine that can produce multiple specifications according to the needs of Qatari customers. By replacing the roller set and cutting die, the production of a variety of products can be achieved, avoiding the additional cost of purchasing multiple false ceiling channel machines for Qatari customers.

During the installation process, KINGREAL engineers will carefully guide customers on how to replace and adjust the rollers to ensure that customers can operate smoothly. This flexibility not only meets customer needs, but also effectively improves production efficiency.

(2) Customer needs: UAE customers hope to liberate manpower

UAE customers hope to reduce the need for manual operation through automated u channel machine to improve production efficiency and reduce the risk of unstable quality. To this end, all main channel making machine equipped by KINGREAL, such as decoiler, main roll forming machines and shearing stations, can be automatically operated after entering parameters through the control panel, significantly reducing human involvement.

In addition, UAE customers hope to minimize human intervention to the greatest extent. KINGREAL also equipped the u channel machine with an automatic packaging machine. The finished false ceiling channels will be bundled and stacked by the automatic packaging unit to ensure that the quantity of each bundle is consistent and tightly bundled to avoid scattering. During the packaging process, the risk of human injury is avoided and the safety of the working environment is improved.

(3) Customer demand: Saudi Arabian customers require efficient wall angle machines

Saudi Arabian customers explicitly require efficient wall angle machines while ensuring a safe working environment. KINGREAL designed a solution equipped with a double-head decoiler based on the Saudi Arabian customer's drawings and specific production needs. This design allows the left side of the decoiler to be uncoiled while the right side can be loaded at the same time, thus avoiding material shortages and ensuring continuous operation and production of the main channel making machine.

In response to Saudi Arabian customers' safety requirements, KINGREAL equipped the wall angle machine with a protective shield to further improve operational safety.

4. FAQ

(1) What is the fastest production speed of this false ceiling channel machine?

KINGREAL main channel making machine can achieve a maximum production speed of 120 m/min based on different parameter settings. If customers have higher speed requirements, please inform KINGREAL and engineers will provide customized designs based on the customer's actual situation.

(2) What measures does KINGREAL take to improve the competitiveness of finished products for customers?

KINGREAL can equip the false ceiling channel machine with an inkjet device, so that customers can print the company logo on the finished product during the production process. This practice helps to improve the uniqueness of the keel in the fierce market competition, and saves customers the time of subsequent logo printing on the finished product, thus improving work efficiency.

(3) How does KINGREAL ensure the quality of the u channel machine?

In order to ensure the quality of the main channel making machine, KINGREAL equips its roll forming machine with an independent shaft and an independent archway. This design makes the machine run more smoothly. In addition, the roller of the roll forming machine is made of CR12MOV mold steel material, and the hardness after heat treatment is as high as HRC58°-60°, which ensures the durability and long-term stability of the false ceiling channel machine.