The production of cable trays is realized through a cable tray machine, which is mainly manufactured through a series of process steps such as unwinding, leveling, punching, forming, cutting and discharging.

Cable tray is a device used to support and protect cables, which is equivalent to the "protective shell" of the circuit. They are widely used in bridges, roads, high-rise buildings and various industrial facilities to ensure the safety and stability of cables. Cable trays can not only effectively support cables, but also have multiple functions such as protection, ventilation, and heat dissipation, thereby extending the service life of cables.

The production process of cable trays involves multiple key processes, each of which is crucial to the quality and performance of the final product:

1. Decoiler: Unwind the metal coil for subsequent processing.

2. Leveling machine: Level the unwinding metal material to ensure that the material is flat and intact.

3. Punching station: Punch holes on the metal material to meet the installation requirements of the cable.

4. Roll forming machine: Process the metal material into the required bridge shape through rollers.

5. Cutting station: Cut the formed material to ensure that the length of each cable tray meets the specifications.

6. Discharging table: Arrange and convey the completed cable trays to prepare for subsequent packaging and transportation.

Multi-size production capacity

KINGREAL's cable tray production line has flexible size adjustment function. One cable tray roll forming machine can produce cable trays of different sizes according to customer needs. The operator only needs to enter the required specifications on the control panel, and the rollers of the roll forming machine will automatically adjust the width, which is very convenient to operate. This flexibility allows the production line to quickly adapt to market demand and reduce downtime caused by size changes during production.

High-precision cutting

In the production of cable trays, cutting accuracy is crucial. The cutting station equipped by KINGREAL engineers for the cable tray production line uses blades made of high-hardness materials, combined with advanced control systems, which can accurately cut according to the length preset by the customer. Whether it is long or short, wide or narrow, it can fully meet the customer's requirements, and the surface is smooth without scratches, and the incision is neat and thorn-free. This feature ensures that the produced cable trays can be put into use directly without further processing.

Strong load-bearing capacity

The materials of cable trays are usually thick and heavy, so the load-bearing capacity of the decoiler in the cable tray production line is very high. KINGREAL's design team took this into special consideration and designed a strong decoiler that can easily carry heavy metal coils to ensure the stable operation of the cable tray roll forming machine. This design not only improves production efficiency but also reduces the failure rate of equipment.

Consistent punching effect

The punching station is an indispensable part of the cable tray roll forming machine. KINGREAL's punching station can ensure that the punched hole diameter and hole shape are consistent under the same parameter conditions. This accuracy is essential for the installation and subsequent maintenance of the cable. In addition, KINGREAL also provides customized punching die services to meet the specific requirements of customers and ensure that the cable trays it produces fully meet the engineering design standards.

1. Safety

Cable trays are indispensable in modern construction and industry. With the acceleration of urbanization, the demand for power and communication networks is increasing. Cable trays can not only effectively protect cables and prevent them from being damaged by the external environment, but also provide good ventilation and heat dissipation conditions, thereby extending the service life of cables. In addition, the use of cable trays can reduce safety hazards caused by aging or damage of cables and ensure the stable operation of the power system.

2. Compliance with national standards

Many countries have increasingly stringent standards and specifications for cable trays, especially in high-rise buildings and large industrial projects. The use of cable trays is not only to protect cables, but also to improve the safety and reliability of the entire power system. Cable trays that meet national standards can ensure the compliance of construction and reduce legal risks caused by non-compliance.

3. Economic benefits

The use of cable trays can significantly reduce maintenance costs. Due to its excellent protection performance, cable trays can reduce downtime losses caused by cable failures. In addition, the installation and maintenance of cable trays are relatively simple, saving manpower and time costs. In the long run, this will bring considerable economic benefits to enterprises.

4. Environmental protection and sustainability

With the increase in environmental awareness, more and more companies are beginning to pay attention to the environmental performance of products. Cable trays are generally made of recyclable metal materials, which is in line with the principle of sustainable development. At the same time, the use of cable trays also helps to reduce the material waste of cables, which is in line with the concept of green building.

5. High flexibility and customizability

KINGREAL's cable tray roll forming machine can be flexibly adjusted according to the specific needs of customers, providing highly customized services. This flexibility enables the cable tray production line to handle cable trays of various specifications and types to meet the needs of different projects. Whether it is a large industrial project or a small building, KINGREAL can provide a suitable solution.

KINGREAL is a cable tray production line manufacturer with more than 20 years of rich experience. With years of industry accumulation, we provide customers with comprehensive and detailed services. KINGREAL's services include accompanying customers to visit the factory on site, personally experiencing the production process of the cable tray production line, and ensuring customers' understanding and confidence in the cable tray roll forming machine. In addition, KINGREAL can also tailor cable tray roll forming machine solutions according to the specific needs of customers to meet the requirements of projects of different sizes and types.

In order to ensure the smooth installation of the cable tray roll forming machine, KINGREAL provides professional offline installation services to ensure that each cable tray production line is strictly tested and debugged before delivery. KINGREAL's manufacturing workshop is spacious and well-equipped with advanced production and testing facilities. Each manufactured machine will undergo a rigorous trial run, and the finished product will be accurately measured and quality tested to ensure that its performance and stability meet the standards.

In addition, KINGREAL's cable tray roll forming machines are equipped with relevant quality certifications, which can provide customers with high-quality machines and perfect after-sales services, ensuring that customers can obtain the best production efficiency and economic benefits during use.